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Brisket Mac and Cheese

This easy brisket mac and cheese recipe is made with smoked leftover brisket and a homemade cheese sauce. Cheesy, creamy, and full of flavor, this smoked mac and cheese will be your new favorite way to use up leftover brisket!
Prep Time20 minutes
Cook Time40 minutes
Total Time1 hour
Course: Side Dish
Cuisine: American
Keyword: brisket mac and cheese, brisket macaroni and cheese, smoked brisket mac and cheese
Servings: 8 people

Ingredients

  • 1 lb box dried elbow macaroni
  • 2 lbs leftover brisket chopped into ½" cubes
  • ½ cup butter
  • ½ cup all purpose flour
  • 4 cups half and half
  • 2 cups gruyere freshly grated (about 8 oz)
  • 2 cups sharp cheddar freshly grated (about 8 oz)
  • ½ lb white American cheese *see notes
  • ½ teaspoon dry mustard
  • ½ teaspoon garlic powder
  • ½ teaspoon smoked paprika
  • 1 teaspoon salt
  • 1 teaspoon black pepper

Instructions

  • Boil pasta according to package directions, but reduce the cooking time by about 2 minutes for just al dente. Drain the pasta, reserving about ¾-1 cup of the pasta water.
  • In a large saucepan or skillet over low to medium-low heat, melt ½ cup butter. When it’s bubbling (but not browning), whisk in the all-purpose flour. Stir until it’s smooth, about a minute. Then slowly pour in the half and half while still whisking.
  • Keep whisking, and add the seasonings - dry mustard, garlic powder, smoked paprika, salt, and pepper.
  • With the heat still on low, add the grated Gruyere and sharp cheddar, reserving about a ¼ cup of each for topping. Once melted, fold in your American cheese slices a few at a time, stirring until all of the cheeses are fully melted.
  • Turn off the heat and let the cheese sauce cool briefly. Then whisk in about ¾ - 1 cup of the reserved pasta water so that the sauce is a loose, pourable consistency. *Mac and cheese sauce thickens up fast, especially after baking, so you want the sauce thinner than what you might expect.
  • Heat smoker or oven to 350℉.
  • Add the drained pasta to a large mixing bowl. Add the chopped brisket, reserving about ½ cup of brisket for topping. Pour in the cheese sauce, reserving about 1 cup for the top. Mix everything together so the noodles are evenly coated.
  • Add the mac and cheese mixture to a large casserole dish (about 9" x 13"), and spread it out in an even layer. Pour the remaining cheese sauce evenly over top. Then sprinkle the reserved cheeses and brisket on top.
  • Place the casserole dish on the grill grates, close the lid, and let it bake at 350°F for about 30-35 minutes, or until the top is bubbling and golden brown. *You can also bake the brisket macaroni and cheese in your indoor oven at 350°F for approximately 25-30 minutes.
  • Allow the brisket mac and cheese to rest for about 10-15 minutes before serving – it will continue to firm up as it cools.

Notes

  • For the American cheese - The fresh-sliced white American from the deli counter is recommended. We prefer to use slices because they melt easily into the cheese sauce.
  • Keep your sauce loose – Don’t worry if the cheese sauce looks a bit runny before baking. The pasta will absorb more liquid, so it’s better to err on the side of a looser sauce to avoid a “hockey puck” texture.
  • Fat cap caution – Brisket fat cap holds a lot of seasoning and extra fat. If using, taste and adjust your salt and pepper so your mac and cheese doesn’t get too salty.